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Cables for LED Lighting Industry

April 27, 2022

With the wide application of energy-saving and eco-friendly led lamps, attention should be paid to the quality of lighting and power supply cables to ensure safety of various led products while under working, not only the raw materials such as LED chips, aluminium housing that consists of the lighting products themself . 

Due to the high temperature generated during the working process of lighting, ordinary connecting wires cannot work well in the serious working environment  .

Now the anti-high temperature terminal wires are much more popular which can work continuously in the high temperature environment of 200℃ for a long time, and are suitable for installation and connection in electrical circuits with high temperature and AC rated voltage of 600V.


Standards to get high quality LED products 

Reliable LED chip:

For high-power energy-saving LED lighting products, such as LED dot lights, DMX LED lights , outdoor facade lights, 

First of all, the light source material of the product itself should apply original chips from big brand such as San’an , Epistar instead of mixed powder or halogen powder that produced by unknown factories.


High quality Cables

Secondly, the inductor coil must be wrapped with anti-high temperature insulating paint, the magnetic ring and the magnetic ring’s wire must be sprayed with anti-high temperature insulating paint also. Anti-high temperature resistant terminal wires should be used as well to ensure LED lights products work smoothly, for example UL3239 anti-high temperature resistant silicone terminal wires .


Strict test of LED lights manufacture

Thirdly, the LED lighting products test conditions must start from low temperature and low pressure to high temperature and high pressure, the low test temperature should be below -25°C, the high temperature test temperature should be higher than 150°C, and the high voltage test voltage should be larger than 280V.

Strict test of LED light’s components 


Fourth, LED light’s components need high temperature and high pressure impact test which is to ensure ensure 100% safety. The test parameters standards are as follows: resistor withstand voltage ≥ 400V, temperature resistance ≥ 150 ℃,diode withstand voltage ≥ 1400 V, transistors must pass matching test, capacitor temperature resistance ≥ 150 ℃, Electrolysis temperature ≥ 125 ℃, magnetic core temperature ≥ 200 ℃.


LED Wall Washer is a lighting product usually used for facade lighting system that illuminates the facades and landscapes such as the exterior of residential buildings, patios, plazas, restaurants, malls, etc. This type of lighting creates a pool of light that distributes evenly across any surface. As a result, the target wall is flooded uniformly with light. Mainly there are two types of wall washer light, one is wall washing that is to enhance the smoothness of the wall. It uniformly floods the light on the wall creating a smooth effect. The other is wall grazing the lights are placed close to the wall to highlight the patterns on the wall. Such lighting technique will create shadows and consequently accentuate the brick, stone, or any other carved pattern on the walls. These two types are for facade lighting projects that give life to architectural buildings , needs IP66 waterproof function normally has need DC connectors wires for signal transfer and power supply as below:


Cables for DMX strip light 

DMX LED RGB Strip (click here to know more)is a dynamically altering effect strip and is DMX programmable with the use of any lighting control software.  Such as MADRIX NEO Software, you can create some wild visual effects like many different kinds of animation with inserted programs. The software comes jam packed with 512 allowable DMX channels and is supported with the latest USB 2.0 standard. DMX signal is much better than TTL signal , if one LED was damaged, the signal can still pass through will not effect the afterwards LED pixel , can be addressed as well, easy to find problems if certain pixel is broken. These are widely used for night club, bar , outdoor animation project . DMX strip usually has 5 pins, positive wire , negative wire, address wire and two signal wires, needs wires as below:


Cables for LED flood light 

Floodlight is a broad-beamed, high-intensity artificial light. As the name suggests, flood lights are used to flood an area with brightness. LED floodlights are highly energy efficient and have a higher lumen per watt output than any other lights. You probably have seen some sort of flood lights outdoors, What makes flood lights so popular is the large amount of lighting they can produce, which is perfect for illuminating large areas like stadiums.  The most common place, where people use flood lights is around the house. Flood lights are great outdoor lighting source and come in all sorts of sizes, from few watts to couple hundred watts. Flood lights are great to illuminate dark areas around the house at night for comfort and security purposes. Mostly are outdoor used, so the LED flood lights needs wires that could be waterproof, 


Terminal wires nowadays are applied in variety of industries and becomes more and more popular, LED lights is just a small part , these cables’ temperature and pressure resistance characteristics are suitable for products generate much heat ,while install led products, the wires are easy to connect . We hope it will be helpful to everyone! Thanks for reading. 


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